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Thread: 200X Swingarm Bolt!!!!!! Ever take one out!!

  1. #1
    Join Date
    Feb 2009
    Location
    Philadelphia, Pennsylvania, United States
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    53

    200X Swingarm Bolt!!!!!! Ever take one out!!

    I have a swingarm bolt that will not budge! Beating it senseless is not working, any ideas???
    1985 250SX..........Love it!
    1984 Atc 70. In the repair and build phase....
    2002 Polaris Trailblazer 2x4 (wifes ride)


    Past Rides
    1985 200X

  2. #2
    Join Date
    Mar 2008
    Location
    arizona
    --
    76
    dude its funny that you just posted this, My buddy and I just removed the one from my 1985 200x about 5 mins ago, it took: a punch, a sledge , and a new swing arm bolt, but now i can take out the bearings!!!!!!! it still had the factory grease, and some water, (i havent taken it through water since i have owned it)

  3. #3
    Join Date
    Mar 2005
    Location
    overton, PA
    --
    5,257
    i have cut quite a few of them the esiest way is sawzall the insid e the frame the dust seal and cone are replacable. but if you start beating on the swingerbolt too much you chance missing and makgin huge dents int he frame trus tme i ahve done it. or one time i shattere dmy knee cap when a 5 lb sledge i cut the hendle down to abotu 10 inches glanced but the sawzall method is by far the easiest. pull the motor pullthe shock put the fram on a milk crate and cut it as close to flush to the frame as you can without a press big enough to put the entire trike in and still dont know for shur eif it will budge or not. i havw destroyed frames tryign to them and press them out. cut it and get a new bolt and save your efforts for the re assembely. once the ends are cut of fit will slide right out the back and then the steel sleve thet is coroded to the bolt will come out in one piece with a punch and .
    ok here goes, 85 atc70,2 84 atc70's 83 alt50,83 atc110 , 70 us 90 parot green, 85/86 350x garage queen, stock rider 85 350x, project 85 350x 85 250r drag bike, 2 85 250sx's, alt185, , scat tracker?99blaster,85 250r rider,85 250r ice racer project ,93 kx500,99 xr200r, 91 dr250s ,89 lt500 quadzilla,88 lt250quadracer, 88 trx250r race full on race quad,, 01 yamahakodiak400, kawaki kd100,lt50 for my doughters,93 300ex, 230 quadsport, lt185, lt250 quadrunner,84200s, is that enough?

  4. #4
    big schott's Avatar
    big schott is offline At The Back Of The Pack Arm chair racerFirst time rider
    Join Date
    Feb 2007
    Location
    Western Minnesota
    --
    244
    I had to cut mine off my between the frame and swing arm. Then just use a press to push out the parts.

    Then buy a new bolt and bearings.. GOOD 2 GO!!

    1978 Honda 90 / 1979 Honda 110 / 1983 Honda 110 Racer (in the Works)
    1973 Honda 70 / 1983 Honda 70 / 1983 Honda X-mas special / 1984 Honda 70 / 1985 Honda 70
    1985 Honda 200X Stock Original
    1985 Honda 350X
    1985 Honda 250R
    1986 Honda 350X
    1987 Honda 250SX

  5. #5
    Join Date
    Feb 2009
    Location
    Philadelphia, Pennsylvania, United States
    --
    53
    Well guys, I cut the thing out!!! Thanks Brapp, it worked....... I just don't understand one thing. I cut it away just like you said Brapp and once it was cut, the slid right out of the swingarm. The sleeve is nearly welded to the bolt, it has been in there since 85, what can I tell you.
    Thank you all for your posts, all help is appreciated.
    1985 250SX..........Love it!
    1984 Atc 70. In the repair and build phase....
    2002 Polaris Trailblazer 2x4 (wifes ride)


    Past Rides
    1985 200X

  6. #6
    Join Date
    Apr 2006
    Location
    Crestview, Florida
    --
    2,429
    I just went through the same crap on my daughters 86 2 days ago
    The person who says it cannot be done should not interrupt the person who is doing it.


    Rides
    85 ATC350X
    85 ATC200X


    My Feedback http://http://www.3wheelerworld.com/...-for-Erics350x

  7. #7
    Join Date
    Sep 2007
    Location
    oregon
    --
    2,292
    the one I removed, I sat there for 2-4 hours slaming it with a sledge , once it got through the frame it just popped out...

  8. #8
    Join Date
    May 2008
    Location
    Northwestern Ontario, Canada
    --
    552
    Mine was a bit tough on my 250r (86), I was lucky that it came out at all. At least the 85-86 bolts are plentiful. The 84 and below are IMPOSSIBLE to find. I'd see if you can find a replacement for your 200x, if you can, cut out the old one, if not, keep trying, takes a lot of pounding. I learned my lesson. I pop that b@stard out every spring and grease it now!
    My Trikes...

    -1985 Big Red


    -1986 250r


    -1984 200x


    -1980 110


    -1980 ATC 185

  9. #9
    Join Date
    Sep 2007
    Location
    100mi west of Chicago
    --
    3,582
    You guys are scaring me... I need to replace the swingarm bearings on mine that I picked up in September. Who wants to bet it will be stuck?

    Rob
    Last edited by rdlsz24; 02-22-2009 at 09:59 PM.

  10. #10
    Join Date
    Mar 2005
    Location
    overton, PA
    --
    5,257
    its the sleave that seizes to the bolt bot the bolt itself. liek i said the sleave shoudl just slid eout onc eu get the ends cut off . the berings sleave and bolt now bneed to be replaced and use alot of grease when reasembeling. or i ahve chucke dnew bolts up in a lathe and thurned mabey.005 ths off the bolt on the inside between where the berrings will sit. to give it a spit to put the grease and keep it from seizing again. but even just good dose of greas eon everythign before you pu tit togethe rwilldo wonders.
    ok here goes, 85 atc70,2 84 atc70's 83 alt50,83 atc110 , 70 us 90 parot green, 85/86 350x garage queen, stock rider 85 350x, project 85 350x 85 250r drag bike, 2 85 250sx's, alt185, , scat tracker?99blaster,85 250r rider,85 250r ice racer project ,93 kx500,99 xr200r, 91 dr250s ,89 lt500 quadzilla,88 lt250quadracer, 88 trx250r race full on race quad,, 01 yamahakodiak400, kawaki kd100,lt50 for my doughters,93 300ex, 230 quadsport, lt185, lt250 quadrunner,84200s, is that enough?

  11. #11
    Join Date
    Jul 2007
    Location
    Terryville,CT
    --
    1,616
    Its fun removing stuff that has been on for 23 years + just like the axel on the 350X i took out to replace the axel bearings! pb blaster some wood, plastic , rubber mallet, 5 pound sledge and some elbow grease 2hours later i got it out!
    2- 85 Tri-Z's black and Yellow
    2- 85 250SX's
    1- 85 200X
    3-ATC 70's
    2- 85 tri-zinger's who needs some parts

  12. #12
    Join Date
    Mar 2005
    Location
    overton, PA
    --
    5,257
    when all else fails i use hot wrench!
    ok here goes, 85 atc70,2 84 atc70's 83 alt50,83 atc110 , 70 us 90 parot green, 85/86 350x garage queen, stock rider 85 350x, project 85 350x 85 250r drag bike, 2 85 250sx's, alt185, , scat tracker?99blaster,85 250r rider,85 250r ice racer project ,93 kx500,99 xr200r, 91 dr250s ,89 lt500 quadzilla,88 lt250quadracer, 88 trx250r race full on race quad,, 01 yamahakodiak400, kawaki kd100,lt50 for my doughters,93 300ex, 230 quadsport, lt185, lt250 quadrunner,84200s, is that enough?

  13. #13
    Join Date
    Mar 2007
    Location
    Texas
    --
    5,045
    ^ hot wrench? torch?
    ________________
    I'm just a squirrel "Trying" to get a nut!

    Nearly every kind of Honda ATC (plus some custom ones
    several Yami Quads (mostly custom built for MX racing)

    https://www.mikesatvfix.com

    "Freedom is not free...but the U.S. Marine Corps will pay most of your share."

  14. #14
    Join Date
    Mar 2005
    Location
    overton, PA
    --
    5,257
    yes hot wrench= torch!
    ok here goes, 85 atc70,2 84 atc70's 83 alt50,83 atc110 , 70 us 90 parot green, 85/86 350x garage queen, stock rider 85 350x, project 85 350x 85 250r drag bike, 2 85 250sx's, alt185, , scat tracker?99blaster,85 250r rider,85 250r ice racer project ,93 kx500,99 xr200r, 91 dr250s ,89 lt500 quadzilla,88 lt250quadracer, 88 trx250r race full on race quad,, 01 yamahakodiak400, kawaki kd100,lt50 for my doughters,93 300ex, 230 quadsport, lt185, lt250 quadrunner,84200s, is that enough?

  15. #15
    Join Date
    Sep 2007
    Location
    oregon
    --
    2,292
    when in dought use a torch..

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