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Thread: 250es problems galore. . .

  1. #1
    Join Date
    Dec 2008
    Location
    Mobile, AL
    --
    74

    250es problems galore. . .

    Alright. So my big red smoked like... a fireplace. So i ordered a 250sx motor off ebay. (It was cheaper than a top end kit.) Installed it today. No smoke, but transmission is all screwed up. Reverse light stays on. And it tries to pop in reverse while I'm in drive. I don't know much about the transmission in these things. So i guess since i know how to do top ends ill switch the top ends. I don't know what bore the good cylinder is, so i don't know what size rings to order for it. What are the odds i could re-use the rings if they look okay? Ive just always heard you have to replace them.

    Or has anyone ever had this reverse problem? simple fix for it?

  2. #2
    Join Date
    Jun 2003
    Location
    Anchorage/Homer, Alaska
    --
    480
    Is the reverse cable stuck and holding the reverse in place?

    If you do switch topends just replace the rings. You have it apart already... might as well get some new parts in there.
    15T3FN1 CE/FI/SI with a Class A; Some of you might know what that means.



    1986 ATC 200x, Gathering parts for a 200sx build.
    1985 ATC 250SX 25" tires, extended swingarm, snorkel and other mods for Alaska adventures.
    1985 ATC 250SX, Big plans for this one...
    1985 ATC 250ES, Big Red
    1984 ATC 125M's, 1.5 of 'em
    1983 ATC 110, BLUE!
    1974 ATC 70 Pink?

  3. #3
    Join Date
    May 2008
    Location
    Northwestern Ontario, Canada
    --
    552
    Ditto on the seller, I buy stuff on there all the time! Hope you nuked him on feedback!

    If you change the top, I agree with Name Brand, chance the rings and get the cylinder honned...not expensive, and I'd look at the valves too and the top of the chamber just to make sure all is ok,
    My Trikes...

    -1985 Big Red


    -1986 250r


    -1984 200x


    -1980 110


    -1980 ATC 185

  4. #4
    Howdy's Avatar
    Howdy is offline Putting Priorities in Order, Busier than ever. Catch me if you can
    Join Date
    Sep 2002
    Location
    Celina, Ohio
    --
    10,079
    It's very possible the tranny issue is a some what simple one. It could be as simple as a loose / broken bolt under the left side cover. Or a loose / broken bolt under the right side cover. But then again it could be a major internal problem. Without digging into the motor it would be hard to tell which way would be the best way to go for fixing it.
    Howdy

  5. #5
    Join Date
    Feb 2008
    Location
    NE Indiana
    --
    525
    http://cgi.ebay.com/ebaymotors/ws/eB...m=260353754916

    Here's a link to a cheap set of stock bore rings. I just picked up one of two sets he has available. I'd snag them up if I were you. The dealer wants $40 for a set of rings, and you can get these for $20 shipped. The stock bore is 74mm. That's 2.913" with calipers or bore gauge. Don't forget to give it a very light honing so the new rings will seat properly.

    smvorndran

  6. #6
    Join Date
    Dec 2008
    Location
    Mobile, AL
    --
    74
    Nah its not the reverse lever, i wish it was that simple. it works as it should. But the teeth in there sounds like there. . .grinding. Guess i'll have to get me some measuring calipers. I wish i knew the sellers name. I cannot find it anywhere now. No one bid on the item, but i asked him a question about it. and he said he would ship it to me for 200 dollars. so i paypal'd him the money. Guess I shouldn't have been lazy because now i will probably end up rebuilding my old one anyways. I wish i didnt have to get new rings and hone it.

    I just found the guy "EMW911"

    here is the motor....
    http://cgi.ebay.com/ebaymotors/ws/eB...m=320351294836

    Should have known from the looks of it i guess. but my best motors, have been the ugliest in the past, so i looked past the looks.

    Hey guys, where can i get a cheap calipers for measuring the bore? Harbor Freight?

    And also, i just want to say i love this site. These forums have really helped me out a lot. I think its great. All the members are awesome.

  7. #7
    Join Date
    Mar 2007
    Location
    Texas
    --
    5,045
    yea harbor freight or norther tool.
    ________________
    I'm just a squirrel "Trying" to get a nut!

    Nearly every kind of Honda ATC (plus some custom ones
    several Yami Quads (mostly custom built for MX racing)

    https://www.mikesatvfix.com

    "Freedom is not free...but the U.S. Marine Corps will pay most of your share."

  8. #8
    Join Date
    May 2008
    Location
    Northwestern Ontario, Canada
    --
    552
    Hmm his feedback is good, sounds like he obviously never ran the thing so how could he say it runs good? Maybe if you a little he may send you a few bucks back, just as so not to wreck his feedback record? Worth a shot.
    My Trikes...

    -1985 Big Red


    -1986 250r


    -1984 200x


    -1980 110


    -1980 ATC 185

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