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Thread: How to build an expansion chamber

  1. #1
    Join Date
    Aug 2008
    Location
    OK
    --
    5,450

    How to build an expansion chamber

    Really interesting way to build an expansion chamber.











    Crazy, All I need is a hydraulic pump that pushes 1000 psi.

    From this site:
    http://www.kawasakitriplesworldwide....ic.php?t=33689

    Check out this custom DG Tri-zinger pipe
    Rides:
    1986 ATC250R (sectional pipe and Klemm Research silencer)
    1986 ATC250R (Desert Bike, WAX-ON seat, Dual Cibie lights, Steering Stabilizer)
    1979 ATC110 (Bandito frame and forks, Turbo wheels, disc braked)
    1982 ATC70 (Lifan manual 125)
    1987 LT80 (piped, widened)


    My feedback thread
    http://www.3wheelerworld.com/showthr...ack-for-dcreel

    RIP Trace.. Godspeed.

  2. #2
    Join Date
    Oct 2007
    Location
    Grosse Tete, LA
    --
    3,439
    well that's kinda scary, certainly wouldn't be sitting as close as that guy is if I wasn't using water to expand that....

    kinda reminds me of when we used to fill the old carbon fiver 5k psi tanks....when one goes off, you never feel the same way again about filling em. lol.

    edit:


    the hydraulic pic finally loaded on the work comp. not so dangerous afterall. lol.
    Feedback thread: http://www.3wheelerworldforums.com/s...ad.php?t=78535

    Patiently waiting..

  3. #3
    Join Date
    Jul 2007
    Location
    Peru, IN
    --
    121
    I think someone posted something about that a while back. Really cool stuff though. Ive hand rolled one before and it sucks, and the hydro formed stuff looks sooo much better.
    84' 200x wiseco 12:1, 30mm mikuni, k&n filter, powroll cam, bassani exhaust, 6 speed trans, running on E85

  4. #4
    Join Date
    Apr 2008
    Location
    NW, IND.
    --
    841
    I've been on that site for a few years.http://www.kawasakitriplesworldwide.com/ A lot of good info on 70's 80's KAW triples and Yam-2 cyl.and Suzi's. Good people too! Rebuilt my bike from that site
    80' Honda CR80R
    78' Honda XR75
    77' Honda CT-70
    74' Honda CT-70
    75' Yamaha GT80 Enduro
    76' Kawasaki KZ900
    73' Kawasaki H1-500
    76' Kawasaki H1-500
    They always run best before they blow!
    Manuals: http://www.oscarmayer.net/atc/manuals/


  5. #5
    Join Date
    Aug 2008
    Location
    OK
    --
    5,450
    Beautiful bike man... I have wanted an rd400, rz 350, suzuki gamma 400, h1, h2, h3 or the like for soo long. I've never come across a deal at the right time.

    How does it run?
    Rides:
    1986 ATC250R (sectional pipe and Klemm Research silencer)
    1986 ATC250R (Desert Bike, WAX-ON seat, Dual Cibie lights, Steering Stabilizer)
    1979 ATC110 (Bandito frame and forks, Turbo wheels, disc braked)
    1982 ATC70 (Lifan manual 125)
    1987 LT80 (piped, widened)


    My feedback thread
    http://www.3wheelerworld.com/showthr...ack-for-dcreel

    RIP Trace.. Godspeed.

  6. #6
    Join Date
    Apr 2008
    Location
    NW, IND.
    --
    841
    Runs excellent! Been working on different pipe styles for power ranges and these pipes rock, get lots of midrange and top end.6,500 -9,500 RPM power band. Similar pipes with the larger mids produce alot of top, only good for WOT. Stockers give a good low end to midrange and no top end. Have some old Bassani's going on this summer. Excellent job on those pressure formed pipes. Beets
    80' Honda CR80R
    78' Honda XR75
    77' Honda CT-70
    74' Honda CT-70
    75' Yamaha GT80 Enduro
    76' Kawasaki KZ900
    73' Kawasaki H1-500
    76' Kawasaki H1-500
    They always run best before they blow!
    Manuals: http://www.oscarmayer.net/atc/manuals/


  7. #7
    Join Date
    Jan 2009
    Location
    Cody, Wyoming
    --
    73
    Guys,

    Here's another good article to reference when hydroforming expansion chambers.

    http://www.eurospares.com/frame8.htm

    In the article, Mr. Moore refers to a pump he used that was made by Perfecto Products. I believe this is the pump used in the article.

    http://www.perfectoproducts.net/inde...tic-test-pumps
    1985 ATC 250R Project

  8. #8
    Join Date
    Nov 2006
    Location
    southern oregon
    --
    2,338
    I have been practicing my pipe building skills by re-routing pipes for a couple of my projects.. I want to build my own pipe, but I need to find someone with the software to design it
    2-stroke lover

  9. #9
    Join Date
    Dec 2008
    Location
    Monroe MI
    --
    5,787
    Quote Originally Posted by Enginerd View Post
    Guys,

    Here's another good article to reference when hydroforming expansion chambers.

    http://www.eurospares.com/frame8.htm
    Great article

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