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GTO
08-11-2020, 01:33 AM
One of my ATC200ES has developed an issue with the electric start.
When starting it will most times make a loud grinding/grating gear noise as if its slipping, noise seems to coming from the flywheel area.
The bike does start, but sometimes needs 2 or 3 attempts where it used to start first time before the noise appeared.
I have a few spare starters and solenoids I changed them out but theirs no change.
One of the spare starters works when connected directly to a battery but when in the engine the solenoid just makes a clicking noise.

Homeless Dave
08-11-2020, 10:32 AM
Pull the flywheel cover off. I'd suspect maybe a chipped or broken starter reduction gear. If that is the case, the pieces of metal can get into the stator and ruin the coils

shortline10
08-11-2020, 01:07 PM
Also to add to what Dave told you the gears go bad from the one way starter bearing that fails so that should be replaced as well .

GTO
08-12-2020, 01:13 AM
Thank you both will check ASAP