Tool question for you shadetree mechanics.......

[dblshockpower]

To pull the manual clutch on a 200, the service manual calls for a "locknut wrench 20x24 mm" it's a four grooved nut that holds the clutch on...I'm sure many of you have seen it before..what sort of wrench do I buy to loosen it? I also want the flywheel off any small engine gear puller work??

TIA
dsp

[ric]

Not sure about the 200 but its probably the same. I made my own nut tool using an old 15/16 spark plug socket, carefully grind down the socket to form 4 posts that slot into the nut.
Works perfectly, saves a few dollars too!!

[dblshockpower]

Wow! that's some heavy shade-tree ****....dremmel?....lmao!....but do you know if anyone makes that tool though?

[ric]

Well, what you really need is an angle grinder with a metal cutting blade. But, I'm not sure if I should be suggesting this. My wife shudders every time I go near power tools, a couple of years ago I had a nasty misunderstanding with an angle grinder and ended up in Hospital on Xmas eve getting 12 stitches in my face. So, if you're gonna do this make sure you are bloody carefull, Kind of wish I hadn't suggested it now. Shouldn't be a big deal, just be sure you are competent with an angle grinder, wear gloves and a face shield.

[rob0781]

Not sure about the 200 but its probably the same. I made my own nut tool using an old 15/16 spark plug socket, carefully grind down the socket to form 4 posts that slot into the nut.
Works perfectly, saves a few dollars too!!
Actually"bigredhead" made one of these for his swingarm,my neighbor made one also with a dremel works awsome and is a agreat idea..

[kilabeez0]

ebay ,,,,,,,,,,,,

[jenndnn3]

http://www.motionpro.com/images/01_images/4_01/08-0015web.jpg


This tool I actually bought. Its 12 bux at the dealer.

[bigredhead]

Honda wanted 150 $ plus tax for the swingarm tool ( looks almost like the one above but bigger.. )

I found one already made in my boxed XR parts.... for the clutch.

Put masking tape over the socker to be used.. mark it with a pencil. lock it TIGHT in a solid bench vice... start with a sawzall and make your cuts in the proper places then take the angle grinder to remove the extras.... not too hard.

and for god sakes.. wear the proper safety equip.. gloves and eye protection are a must anytime you fire up the grinder !!!!!

[Howdy]

Dennis Stubblefield Sales
3/8 in. Drive Four-Prong Filter & Clutch Spanner Tool
Dennis Kirk Part Number: 281970
Manufacturer Part Number: TOOL15
Price: $10.99

http://www.denniskirk.com/jsp/product_catalog/Product.jsp?skuId=281970&store=Main&productId=p281970&catId=119&leafCatId=11903

Howdy

[TheOlderFox]

I have used a metal punch. You can tap the nut around

[BIGCRIP28]

I have used a metal punch. You can tap the nut around

yeah thats what we usually do when we dont have a special tool for something.

[dblshockpower]

Wow! that sure soves the locknut wrench issue! THX! how bout a flywheel puller? what are you guy's using on that? anything special? three prong? Who has a good inexpensive one?

[TheOlderFox]

I use a normal 2 or 3 prong puller. Whatever fits and has the span. It may not hold the best, but usually it can get it to work. You just have to be carefull and work slowly to make sure you don't break anything. Put a little pressure on with the puller then tap that center nut. It may just pop right off if you are lucky. I bought a set of 3 different size pullers from Harbor Freight Tools for $10 on sale. They haven't let me down yet.

[Howdy]

Wow! that sure soves the locknut wrench issue! THX! how bout a flywheel puller? what are you guy's using on that? anything special? three prong? Who has a good inexpensive one?

Motion Pro
Mag Puller/27mm x 1.0 LH Threads
Dennis Kirk Part Number: 28282
Manufacturer Part Number: 080026
Price: $13.99

http://www.denniskirk.com/jsp/product_catalog/Product.jsp?skuId=28282&store=Main&productId=p28282&catId=119&leafCatId=11903

Howdy

[dblshockpower]

Your sure Howdy?..a Honda 200 flywheel.

[Howdy]

Your sure Howdy?..a Honda 200 flywheel.

Yep, I'm sure. It fits the Honda ATC185, 185s, ATC200, 200s, and a few other machines. I have 2 of them at the shop.

Now if you have a 200x you need a different style. ;)
Howdy

[1shot]

ric: Unless I am losing my memory (which at my age is possible) I remember spark plug sockets being 13/16th's and 5/8th's. I dont think I ever saw a 15/16th's. Am I wrong?
Just thought I would ask and clarify before someone cut up a good socket and it doesnt fit...

[shudup]

for my flywheel (85 200x) i use a 250r front axle
works perfect

[Howdy]

for my flywheel (85 200x) i use a 250r front axle
works perfect

Yup, that is a cheap item to have kicking around. Dual purpose tools are always better. ;)
Howdy

[dblshockpower]

Thanks Howdy!

Got those tools you recomended from Kirk and now the parts are off, boxed and waiting for use or sale.

and just a couple pics from Memorial Day...

[dblshockpower]

whoops here are the pics...

[dblshockpower]

I guess the files are too large! don't know how to reduce...sorry

[Yamahauler]

Will those clutch and flywheel tools work on a Yamaha 200E?
If not, what would?

Sorry, this is an old thread.