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Thread: 200S no spark

  1. #1
    Join Date
    Apr 2011
    Location
    Dauphin,Manitoba,Canada
    --
    67

    200S no spark

    i got my 200s home, and discovered no spark, could the fact that there it no continuity in the sparkplug boot have something to do with it? should that fix the sparking problem when i replace it?

  2. #2
    Join Date
    Oct 2002
    Location
    Northeast
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    17,460
    Depends if the coil is good.......

    If the end of the plug boot has no continuity to the coil, that wire/boot could be the issue.

    Check your wiring diagram in the service manual!
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  3. #3
    Join Date
    Apr 2011
    Location
    Dauphin,Manitoba,Canada
    --
    67
    i unscrewed the boot and checked it seperatly

  4. #4
    Join Date
    Apr 2011
    Location
    Oregon
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    19
    I had the same problem with my 1984 ATC 200S. If you have no spark out of the coil, its time to replace it. Expecially if it has never been replaced. heres the same one i got. mine works fine now.
    http://cgi.ebay.com/ebaymotors/Honda...Q5fAccessories

  5. #5
    Join Date
    Mar 2010
    Location
    Pacific NW
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    4,255
    I've actually stuck a piece of copper wire into the coil wire to bypass the screwcap and
    wrapped it around the plug just to hear it run.
    Looks stupid, probably dangerous and not recommended.

    Another common related issue is that the last tiny bit of the coil
    wire can corrode and not allow spark to get thru a GOOD/new cap.

    So trimming the coil wire off about the thickness of a matchbook somehow gives enough
    clean internal wire to get a bite with the cap screw
    Last edited by tri again; 04-16-2011 at 07:33 AM.

  6. #6
    Join Date
    Apr 2011
    Location
    Dauphin,Manitoba,Canada
    --
    67
    ok. i removed the coil, and i checked for continuity between ground and the blade connector, and there was, so im assuming its good???
    i also cleaned ground. il check for spark when i get home. i cant wait to ride this thing.....

  7. #7
    Join Date
    Apr 2011
    Location
    Oregon
    --
    19
    Make sure your fuse in the plastic head on the spark plug isnt blown or isnt getting connection. both of which would stop it from running right.

  8. #8
    Join Date
    Jul 2009
    Location
    South Florida
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    6,788
    9 times out of 10 its the stator thats bad on these bikes .
    78 atc 90/180cc Dickson Full Suspension
    76 ATC90/180cc Nicholson
    77 atc 90 Dickson Full Suspension
    84 KLT 110/123cc Powroll Racer from 80s
    87 atc 125m stock
    84 atc 200x Curtis Sparks
    84 atc 200x Powroll My race bike from 80's
    83 atc70/108cc Powroll blue Xmas Special
    81 atc185s HP-ATC full suspension

    Performance Shop is Open PM me for Service

    My Feedback http://www.3wheelerworld.com/showthr...ck+shortline10

  9. #9
    Join Date
    Apr 2011
    Location
    Oregon
    --
    19
    ignition coil is my bet

  10. #10
    Join Date
    Apr 2011
    Location
    Dauphin,Manitoba,Canada
    --
    67
    can yall tell me witch is the stator and witch is the ign coil and how to test them? i have mech experience but im new to atc's
    i also replaced the spark plug boot and tested everything for continuity (still no spark). everything is getting continuity expt whatever is under the flywheel.
    i cant wait to ride this thing!!!!

  11. #11
    Join Date
    Oct 2010
    Location
    Saskatchetoon Sk
    --
    360
    The stator is under the flywheel

    Here is the manual for the 200S

    http://www.oscarmayer.net/atc/manual...ice_Manual.pdf

    I have a 82 200 with the same issue, the stator went twice on me in a year, Not sure why but its a problem for these. You can get new stators on ebay for like $20 though.

    Good Luck
    1982 Honda ATC 200
    1984 Yamaha 225DX


  12. #12
    Join Date
    Dec 2008
    Location
    Monroe MI
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    5,787

  13. #13
    Join Date
    Oct 2002
    Location
    Northeast
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    17,460
    A witch got crushed next to Dorothy in Kansas.

    Which witch were you looking for

    Mike has you covered.............
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

  14. #14
    Join Date
    Apr 2011
    Location
    Dauphin,Manitoba,Canada
    --
    67
    im pretty shure now that it is the coil. i did a proper stator test and it was getting 12.8 volts, im assuming thats good.
    so i think its the coil, il order one up on ebay tomorow

  15. #15
    JustEnough's Avatar
    JustEnough is offline At The Back Of The Pack Arm chair racerAt the back of the pack
    Join Date
    Oct 2009
    Location
    Elk Grove, CA
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    333
    Start with the cheap and easy stuff first. Wire brush the tarnish off of the wire connectors starting with the ground connector to the coil. That one seems to have more of a problem because the tab coming out of the coil is bare copper. If you want to know which connector was the problem, check spark after each connector that you clean. Use dielectric grease to prevent the problem in the future.



    I have revived eight ATC's that had no spark. Seven just needed the connectors brushed, one had a failed primary coil. Twenty five years of sitting out in the elements takes it's toll on dry connectors.
    Last edited by JustEnough; 04-17-2011 at 09:56 AM.

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