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Thread: Can someone help me with some gearing calculations?

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    stevensj13's Avatar
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    Can someone help me with some gearing calculations?

    Hey guys. I'm building an XR 80 shifter cart out of an old beat up roller go cart frame and a soon to be unsiezed XR 80 motor . Anyway, It might be the gas fumes or I might just be stupid but I can't for the life of me figure out the gearing. Could someone tell me what my top speed would be in each gear with the following specs?

    1989 Honda XR 80 motor

    Primary reduction: 4.438
    Final reduction: 3.571
    1st gear ratio: 3.083
    2nd gear ratio: 1.882
    3rd gear ratio: 1.400
    4th gear ratio: 1.130
    5th gear ratio: 0.923

    14 tooth front sprocket (on motor)

    60 tooth rear sprocket (on go cart axle)

    13 inch tall tires.
    Last edited by stevensj13; 08-22-2012 at 11:03 AM.
    My baby - 1984 Honda 200X, Clark Desert Tank, Supertrapp exhaust.

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    I have a manual, I'll get it uploaded somewhere, so you can get it.

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    stevensj13's Avatar
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    Quote Originally Posted by MonroeMike View Post
    I have a manual, I'll get it uploaded somewhere, so you can get it.
    Thanks! It has the gearing ratios I need in it.
    My baby - 1984 Honda 200X, Clark Desert Tank, Supertrapp exhaust.

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    I have a spreadsheet that I made for the 1000x that calculates the speed in MPH for each gear at a given engine RPM. Could probably modify it for your application once you get all the info. Its currently a Google doc but I can copy it to Excel later if interested.

    Click image for larger version. 

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  5. #5
    stevensj13's Avatar
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    Quote Originally Posted by Redlunn View Post
    I have a spreadsheet that I made for the 1000x that calculates the speed in MPH for each gear at a given engine RPM. Could probably modify it for your application once you get all the info. Its currently a Google doc but I can copy it to Excel later if interested.

    Click image for larger version. 

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    That would be perfect. What other info do you need? I can get it for you. I've got the primary and final drive ratios, along with all the gear ratios out of the manual posted in my 1st post. I'm running a 14 tooth front sprocket, 60 tooth rear sprocket, and 13 inch tall tires. The stock engine revs to 10k RPM, if that helps. Thanks
    My baby - 1984 Honda 200X, Clark Desert Tank, Supertrapp exhaust.

  6. #6
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    This is what I came up with based on your numbers. The spreadsheet is attached if you want to try jacking with the sprocket ratios or engine RPM.

    Click image for larger version. 

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    Gearing Calculator.xls

  7. #7
    stevensj13's Avatar
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    Quote Originally Posted by Redlunn View Post
    This is what I came up with based on your numbers. The spreadsheet is attached if you want to try jacking with the sprocket ratios or engine RPM.

    Click image for larger version. 

Name:	Gearing Calculator.JPG 
Views:	13 
Size:	65.2 KB 
ID:	153065

    Gearing Calculator.xls

    Alright thanks! Yeah looks like I'm gonna have to regear, that'll work for now but a 40 someodd tooth sprocket might give me a better ratio. And also thanks for the spreadsheet so I can mess around with it.
    My baby - 1984 Honda 200X, Clark Desert Tank, Supertrapp exhaust.

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