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Thread: Ytm225 fork rebuild questions

  1. #1
    Join Date
    Feb 2013
    Location
    Brazil, Indiana
    --
    728

    Ytm225 fork rebuild questions

    Ok, so I did an engine swap last year before trikefest and got it going in time to take it with me. The one thing I noticed is that the front end seems really bouncy. I wanted to rebuild the forks on and I figured it would be a good winter project but with my procrastination and 20 other projects that I have going on I never got around to it. So that's where I'm now.

    What I'm wanting to know is what parts should I get other then the seals? Or better yet what to look out for while taking these apart and reconditioning them? Later on down the road I'm going to look into swapping on a different yamaha front end or fork tubes. Possibly from a big wheel or TW200 with the disk brake. I know the tri z front end can work but thats more then I want to spend at the moment.
    Click image for larger version. 

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    Ive posted these pics to help. Any information or guidance would help. Thanks
    1979 ATC110
    1983 ATC110
    1984 ATC110
    1984 ATC125M
    1985 ATC110 2 of them
    1985 ATC110 The wife's
    1987 ATC125M
    1985 ATC250ES
    1984 DX225 with 250 timberwolf engine and swingarm. Wolf in DX clothing

  2. #2
    Join Date
    Feb 2013
    Location
    Brazil, Indiana
    --
    728
    Has anyone rebuilt a set of these forks? I'm just looking for some insight on what parts to look out for so that i can have everything I need on hand. I don't like down time in the middle of a project. It really slows the momentum
    1979 ATC110
    1983 ATC110
    1984 ATC110
    1984 ATC125M
    1985 ATC110 2 of them
    1985 ATC110 The wife's
    1987 ATC125M
    1985 ATC250ES
    1984 DX225 with 250 timberwolf engine and swingarm. Wolf in DX clothing

  3. #3
    Join Date
    Aug 2014
    Location
    South Louisiana
    --
    1,915
    When I changed the oil on YTM200ern forks the spring loaded caps with the snap rings to hold in place were a beeatch to get off and back on. My forks are bent so I have been actively looking for replacements. Anything with screw caps would be nice. Yamaha has made many machines with 30mm forks. Disc brakes would be cool to have too.
    "Roll on 3"

    RIP Ol' Deuce

    "Long Live the ATC"
    Building: ATCr125x
    Riding: ATC200sx
    "I am not a mechanic, mechanics get paid for this. I do it because I enjoy it."

  4. #4
    Join Date
    Dec 2008
    Location
    Monroe MI
    --
    5,787

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