Kawasaki KLT 110A Manual

[bbechtel16]

Does anyone have a manual for a KLT 110A, repair manual and/or owners manual? Tore it apart last night and I want to be sure I put it back together right and stuff.

Yeah it's burning a lot of oil and has no power. My dad thinks it's not the rings though because instead of getting a little better when it warms up it gets worse. He thinks oil is getting in between the valve steams and the guides. I haven't romoved the valves yet to check that though. Also when I tore it apart last night i noticed the piston isnt exactly tight in the cylinder, I can push it just a little, is that ok, I can't really express how big the gap is, but I'm not sure if you can even see it. Also theres a lot of fine metal shavings everywhere, that can't be good. It was given to us, it sat for I think like 5 years, we already put a clutch in it and rebuilt the carb. Any suggestions?

[KLT Man]

A service manual for you KLT 110 can usually be found on Ebay.

Since you have the head off, you should change your valve seals anyway, but you will need a new head gasket so at least get a top end kit.


Feel free to email me with any questions you may have. I dont have a seervice manual, but own two (2) KLT 110's. :-D

[KLT Man]

I e-mailed you some help on the valve seals.

As far as "NO POWER". You may have a ring problem, or you may have a timing problem. Did the engine make any wierd noise when it ran?

You may have a dual problem. Worn valve seals causing the oil burning and timing/carburetor problem causing the low power.

Let me know

[HarrisoN*]

Sorry To Bump A Mega Old Thread But Can AnyOne Point Me In The Direction Of A PDF Manual For The KLT 11-,I Can't Buy 1 As Im A Englishman

[MonroeMike]

I'll send you the KLT info I have.

[koolme88]

I am looking for a manual for a 84 KLT 110 if anyone can help me

[3wieler]

I've just bought a 85/86 klt 110A in the Netherlands, since there is 0 info and aparts available in Europe, can anyone please tell where i can get a pdf-service manual.
Thanks in advnce

[kylegrimes]

I know im bumping a old thread but i also need one for my 85 klt 110 can anyone help i noticed my drain plug was striped out and metal shavings where on the bolt but there was none in the oil so i guess its just from the drain plug being striped but i plan on flushing the motor out with old oil just to make sure theres no problems in the case i have rebuilt plenty of to ends before but geting close to a tranny scares the out of me

[MonroeMike]

There's a manual link in the beginning of this thread.
http://www.3wheelerworld.com/showthr...0-Service-Data