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Thread: 250sx complete build! PICS!

  1. #1
    mmiguy2103's Avatar
    mmiguy2103 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    250sx complete build! PICS!

    on to my 6th restoration! ok well like 2 months ago i saw a 87 250sx forsale on CL. i went checked it out had the 200x frond ened allready on her, but the guy for some DUMB reason ripped out the countershaft without splitting the cases lol wow. the funny thign is i have seem this 4 times with these bikes. so i threw him $100 for it. brought her home and started to strip her down here is the progress soo far.


    ok she def isnt much to look at right now, check out this amazing wend job on the cracked frame HAHAHA idiots. a 5 yr old could weld better. so i called my buddy and got a free 85 250sx frame in great condition for free along with the entier swingarm assembly.









    And now for the best weld ever! yes there were not one, but TWO threaded rods shoved in and welded along with a carraige bolt underneath welded in lol








    well here she is after i sandblasted the frame, the swingarm, the diff, and the skidplate, and the footpegs, after i bought a new (used) set off of ebay for $20



    and here are the steering stops i welded on.






    stay tuned for more updates! all comments are welcome!



    "Advice is Free, The Right Answer will cost you"

  2. #2
    mmiguy2103's Avatar
    mmiguy2103 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    "Advice is Free, The Right Answer will cost you"

  3. #3
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    thats going to be a sharp SX!

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  5. #5
    Shawn72's Avatar
    Shawn72 is offline At The Back Of The Pack Arm chair racerAt the back of the pack
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    Man that this is gonna be back from the grave in a big way. I love to see someone take a shot bike and bring it back like that. GREAT WORK man!!!!!
    It's a celebration bitches!!!

  6. #6
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    Very good work, especially on repairing that "weld". I've been wanting to see another SX build. Mine is still a few months off...

    Why are you using the '85 swingarm? Was the one on the '87 toast?
    15T3FN1 CE/FI/SI with a Class A; Some of you might know what that means.



    1986 ATC 200x, Gathering parts for a 200sx build.
    1985 ATC 250SX 25" tires, extended swingarm, snorkel and other mods for Alaska adventures.
    1985 ATC 250SX, Big plans for this one...
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  7. #7
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    ^ Honda made it easy for us, there kinda like a Cougar - There insides still work well but the outside is a bit faded, cracked and droopy

    Looking really sweet!!, what are ya gonna run for fenders and such??
    All our government does is distract us while they steal from us, misspend our tax $ and ruin our country

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    Hey mmiguy2103, Why is it that you have a picture of my four trikes in your signature?


    All things 3 wheel

  9. #9
    mmiguy2103's Avatar
    mmiguy2103 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    hey guys thanks a lot for all the comments. liek i said this is my 5th complte rebuild and the first one that i have been keeping a photo log of the entire process.

    as far as the 85 swingarm,, the 87 was in very bad shape, witch was a shame cause i would have liked to keep it cause of the better sealed brake drum. but oh well i got the 85 one for free. including the entire diff,axle etc .

    as far as plastics. i am going to keep her the traditional 87 color scheme. white clarke tank, rad rear and front fenders maier, and a blue seat with blue fork boots, i am going to be getting headligt assemby from a 350x for the front instead of the stock 250sx headlight.

    anyone know where i can find a white 350x headlight assemby? PM me if you got one or know where to grab one.

    anyways, here are some new pics of some newely sandblasted parts getting ready for PC. all of these are going to be 70%gloss black.

    the hubs and the rear drum.




    the battery box only a couple acid marks in the metal, very minor the PC will fill them right up


    and the rocker arm cover, missed a couple minor spots that i got to hit tommaro. trying to find some dark gun metal grey high temp PC for the entiire engine.



    and here is my sand blaster cabinet, i have been using glass beading media for everything, working great. specially in the aluminum





    "Advice is Free, The Right Answer will cost you"

  10. #10
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    Looks great, I really need to get me a blasting cabinet like that. Where did you get that one?
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    1986 ATC250R (Desert Bike, WAX-ON seat, Dual Cibie lights, Steering Stabilizer)
    1979 ATC110 (Bandito frame and forks, Turbo wheels, disc braked)
    1982 ATC70 (Lifan manual 125)
    1987 LT80 (piped, widened)


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  11. #11
    mmiguy2103's Avatar
    mmiguy2103 is offline At The Back Of The Pack Arm chair racerFirst time rider
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    Quote Originally Posted by dcreel View Post
    Looks great, I really need to get me a blasting cabinet like that. Where did you get that one?


    i bought it from summit racing.com like 3 yrs ago, its the exact same cabinet from harborfreight though. great cabinet! never have had one problem with it. just have to replace the ceramic nozzles every 6 months or so.

    i paid $200 from summit racing for it and i buy my blast media from harbor freight, 50lbs of ground glass is $39.99 there.



    "Advice is Free, The Right Answer will cost you"

  12. #12
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    Do you have any pictures of your other rebuilds? Or are you going to post up 225DX DUDE's picture again? Also, Is this your 5th or 6th rebuild? Thanks

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    Quote Originally Posted by PaTriker View Post
    Do you have any pictures of your other rebuilds? Or are you going to post up 225DX DUDE's picture again?
    He made a mistake uploading a pic. Give it a rest.

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